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基于分层分块结构的流程工业过程运行状态评价及非优原因追溯

邹筱瑜 王福利 常玉清 王敏 蔡庆宏

邹筱瑜, 王福利, 常玉清, 王敏, 蔡庆宏. 基于分层分块结构的流程工业过程运行状态评价及非优原因追溯. 自动化学报, 2019, 45(2): 315-324. doi: 10.16383/j.aas.2017.c170159
引用本文: 邹筱瑜, 王福利, 常玉清, 王敏, 蔡庆宏. 基于分层分块结构的流程工业过程运行状态评价及非优原因追溯. 自动化学报, 2019, 45(2): 315-324. doi: 10.16383/j.aas.2017.c170159
ZOU Xiao-Yu, WANG Fu-Li, CHANG Yu-Qing, WANG Min, CAI Qing-Hong. Plant-wide Process Operating Performance Assessment and Non-optimal Cause Identification Based on Hierarchical Multi-block Structure. ACTA AUTOMATICA SINICA, 2019, 45(2): 315-324. doi: 10.16383/j.aas.2017.c170159
Citation: ZOU Xiao-Yu, WANG Fu-Li, CHANG Yu-Qing, WANG Min, CAI Qing-Hong. Plant-wide Process Operating Performance Assessment and Non-optimal Cause Identification Based on Hierarchical Multi-block Structure. ACTA AUTOMATICA SINICA, 2019, 45(2): 315-324. doi: 10.16383/j.aas.2017.c170159

基于分层分块结构的流程工业过程运行状态评价及非优原因追溯

doi: 10.16383/j.aas.2017.c170159
基金项目: 

国家自然科学基金 61533007

国家自然科学基金 61174130

国家自然科学基金 61374146

详细信息
    作者简介:

    邹筱瑜  东北大学信息科学与工程学院博士研究生.主要研究方向为复杂工业过程运行状态评价与非优原因追溯.E-mail:xiaoyuzou_neu@hotmail.com

    常玉清  东北大学信息科学与工程学院教授.主要研究方向为复杂工业过程运行状态评价和故障诊断.E-mail:changyuqing@ise.neu.edu.cn

    王敏  东北大学信息科学与工程学院硕士研究生.主要研究方向为复杂工业过程运行状态评价与非优原因追溯.E-mail:wangmin_neu@hotmail.com

    蔡庆宏   国家电网辽宁省电力有限公司研究员.主要研究方向为复杂工业过程运行状态评价与非优原因追溯.E-mail:caiqinghong_0711@hotmail.com

    通讯作者:

    王福利  东北大学信息科学与工程学院教授.主要研究方向为复杂工业过程运行状态评价, 优化, 故障诊断.本文通信作者.E-mail:wangfuli@ise.neu.edu.cn

Plant-wide Process Operating Performance Assessment and Non-optimal Cause Identification Based on Hierarchical Multi-block Structure

Funds: 

National Natural Science Foundation of China 61533007

National Natural Science Foundation of China 61174130

National Natural Science Foundation of China 61374146

More Information
    Author Bio:

      Ph. D. candidate at the College of Information Science and Engineering, Northeastern University. Her research interest covers complex process operating performance optimality assessment and non-optimal cause identification

      Professor at the College of Information Science and Engineering, Northeastern University. Her research interest covers operating performance optimality assessment and fault diagnosis of complex system

      Master student at the College of Information Science and Engineering, Northeastern University. Her research interest covers operating performance optimality assessment and non-optimal cause identification

      Researcher at Lia- oning Electric Power Co. LTD., State Grid. His research interest covers operating performance optimality assessment and non-optimal cause identification

    Corresponding author: WANG Fu-Li   Professor at the College of Information Science and Engineering, Northeastern University. His research interest covers operating performance optimality assessment, optimization, and fault diagnosis of complex system. Corresponding author of this paper
  • 摘要: 过程运行状态评价是指在安全生产的前提下,对过程运行性能优劣程度做出评判,并对非优运行状态追溯原因,以指导操作人员进行生产调整.针对含不确定性的流程工业过程运行状态评价问题,本文提出分层分块评价结构.同时,考虑到实际生产过程中大量存在的不确定性信息,采用粗糙集对每个子模型进行建模,建立过程变量、工艺指标与综合评价指标间的关系.最后,将所提方法应用于一个金湿法冶金过程中,验证所提方法有效性.
    1)  本文责任编委 苏宏业
  • 图  1  分层分块结构示意图

    Fig.  1  Hierarchical multi-block structure

    图  2  离线模型输入输出示意图

    Fig.  2  The diagram of input and output for the offline model

    图  3  非优原因追溯中的规则匹配示意图

    Fig.  3  Schematic diagram of the rule matching in non-optimal cause identification

    图  4  基于RSHMM的非优原因追溯示意图

    Fig.  4  Schematic diagram of non-optimal cause identification based on RSHMM

    图  5  金湿法冶金工艺流程示意图

    Fig.  5  The flow chart of the gold hydrometallurgy process production

    图  6  基于RSHMM的在线评价结果

    Fig.  6  RSHMM based online assessment result

    图  7  基于RSHMM的非优原因追溯结果

    Fig.  7  RSHMM based non-optimal cause identification result

    表  1  各层评价指标列表

    Table  1  The assessment indices for each level

    序号 指标名称 位置
    1 一次浸出率 一次浸出单元层
    2 一浸能耗 一次浸出单元层
    3 一浸物耗 一次浸出单元层
    4 二次浸出率 二次浸出单元层
    5 二浸能耗 二次浸出单元层
    6 二浸物耗 二次浸出单元层
    7 一次洗涤率 一次洗涤单元层
    8 二次洗涤率 二次洗涤单元层
    9 总浸出率 浸出功能区层
    10 总浸出能耗 浸出功能区层
    11 总浸出物耗 浸出功能区层
    12 总洗涤率 总洗涤率
    13 置换率 置换功能区层
    14 置换能耗 置换功能区层
    15 置换物耗 置换功能区层
    16 CEI 全流程层
    下载: 导出CSV

    表  2  湿法冶金过程变量表

    Table  2  The variables of the gold

    序号 指标名称 位置
    1 矿石来料量 生产条件
    2 初始金品位 生产条件
    3 矿石平均粒径 生产条件
    4 调浆后矿浆浓度 一次浸出单元
    5 调浆后矿浆流量 一次浸出单元
    6 一浸前调浆水量 一次浸出单元
    7 一浸NaCN添加量 一次浸出单元
    8 一浸后金氰离子浓度 一次浸出单元
    9 一浸空气流量 一次浸出单元
    10 一浸溶氧量 一次浸出单元
    11 一浸矿浆密度 一次浸出单元
    12 一次浸出单元 二次浸出单元
    13 二浸前矿浆流量 二次浸出单元
    14 二浸前调浆水量 二次浸出单元
    15 二浸NaCN添加量 二次浸出单元
    16 二浸后金氰离子浓度 二次浸出单元
    17 二浸空气流量 二次浸出单元
    18 二浸溶氧量 二次浸出单元
    19 二浸矿浆密度 二次浸出单元
    20 一洗前矿浆浓度 一次压滤洗涤单元
    21 一洗后金氰离子浓度 一次压滤洗涤单元
    22 一洗后滤液流量 一次压滤洗涤单元
    23 一洗后滤液流量 一次压滤洗涤单元
    24 二洗前矿浆浓度 二次压滤洗涤单元
    25 二洗后金氰离子浓度 二次压滤洗涤单元
    26 二洗后滤液流量 二次压滤洗涤单元
    27 二洗后滤饼流量 二次压滤洗涤单元
    28 脱氧塔1压力 置换功能区
    29 流入置换压滤机贵液流量 置换功能区
    30 流入置换压滤机贵液金氰离子浓度 置换功能区
    31 锌粉添加量 置换功能区
    32 锌粉平均粒径 置换功能区
    33 贫液流量 置换功能区
    34 贫液金氰离子浓度 置换功能区
    下载: 导出CSV

    表  3  RSHMM和RS评价正确率对比(%)

    Table  3  The assessment accuracy rate comparison of RSHMM and RS (%)

    建模数据总量 RSHMM的评价正确率 RS的评价正确率
    1 500 68.0 32.5
    3 000 81.7 58.7
    6 000 92.3 76.1
    12 000 94.1 87.3
    15 000 95.3 95.2
    下载: 导出CSV
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  • 收稿日期:  2017-03-27
  • 录用日期:  2017-08-17
  • 刊出日期:  2019-02-20

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