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3D打印技术过程控制问题研究进展

李轩 莫红 李双双 王飞跃

李轩, 莫红, 李双双, 王飞跃. 3D打印技术过程控制问题研究进展. 自动化学报, 2016, 42(7): 983-1003. doi: 10.16383/j.aas.2016.c150619
引用本文: 李轩, 莫红, 李双双, 王飞跃. 3D打印技术过程控制问题研究进展. 自动化学报, 2016, 42(7): 983-1003. doi: 10.16383/j.aas.2016.c150619
LI Xuan, MO Hong, LI Shuang-Shuang, WANG Fei-Yue. Research Progress on 3D Printing Technology Process Control Problem. ACTA AUTOMATICA SINICA, 2016, 42(7): 983-1003. doi: 10.16383/j.aas.2016.c150619
Citation: LI Xuan, MO Hong, LI Shuang-Shuang, WANG Fei-Yue. Research Progress on 3D Printing Technology Process Control Problem. ACTA AUTOMATICA SINICA, 2016, 42(7): 983-1003. doi: 10.16383/j.aas.2016.c150619

3D打印技术过程控制问题研究进展

doi: 10.16383/j.aas.2016.c150619
基金项目: 

国家自然科学基金 61074093

国家自然科学基金 61473048

国家自然科学基金 61233008

详细信息
    作者简介:

    莫红 长沙理工大学电气与信息工程学院副教授.2004年获中国科学院研究生院工学博士学位.主要研究方向为语言动力系统与智能计算.E-mail:mohong72@gmail.com

    李双双 中国科学院自动化所复杂系统管理与控制国家重点实验室助理研究员, 2007年获杭州电子科技大学自动化专业学士学位, 2010年获浙江大学控制理论与控制工程专业硕士学位, 2013年获中国科学院大学计算机应用技术专业博士学位.主要研究方向为3D打印与社会制造.E-mail:shuangshuang.li@ia.ac.cn

    王飞跃 中国科学院自动化研究所复杂系统管理与控制国家重点实验室研究员.国防科技大学军事计算实验与平行系统技术中心教授.中国科学院大学中国经济与社会安全研究中心教授.主要研究方向为智能系统和复杂系统的建模, 分析与控制.E-mail:feiyue.wang@ia.ac.cn

    通讯作者:

    李轩 长沙理工大学电气与信息工程学院硕士研究生.主要研究方向为3D打印与社会制造.本文通信作者.E-mail:lixuan0125@126.com

Research Progress on 3D Printing Technology Process Control Problem

Funds: 

Supported by National Natural Science Foundation of China 61074093

Supported by National Natural Science Foundation of China 61473048

Supported by National Natural Science Foundation of China 61233008

More Information
    Author Bio:

    Associate professor at the College of Electric and Information Engineering, Changsha University of Science and Technology. She received her Ph. D. degree from University of Chinese Academy of Sciences in 2004. Her research interest covers linguistic dynamic systems and intelligent computing

    Assistant professor at the State Key Laboratory of Management and Control for Complex Systems, Institute of Automation, Chinese Academy of Sciences. He received his bachelor degree in automation from Hangzhou Dianzi University, master degree in control theory and control engineering from Zhejiang University, and Ph. D. degree in technology of computer applications from University of Chinese Academy of Sciences in 2007, 2010 and 2013, respectively. His research interest covers 3D printing and social manufacturing

    Professor at the State Key Laboratory of Management and Control for Complex Systems, Institute of Automation, Chinese Academy of Sciences. He is also a Professor at the Research Center of Computational Experiments and Parallel Systems, National University of Defense Technology, as well as at China Economic and Social Security Research Center, University of Chinese Academy of Sciences. His research interest covers modeling, analysis, control of intelligent, and complex systems

    Corresponding author: LI Xuan Master student at the College of Information and Electrical Engineering, Changsha University of Science and Technology. His research interest covers 3D printing and social manufacturing. Corresponding author of this paper
  • 摘要: 3D打印技术是一种新兴的增材制造技术,许多人认为是一项将要改变世界的“破坏性”技术,并声称该技术将引发新一轮工业革命.本文根据3D打印技术涉及的不同核心成型技术、材料和设备体积等,介绍了3D打印技术的不同分类,综述了主流3D打印过程控制技术,指出了3D打印技术的控制系统存在的问题并提出了产业化进程中的建议和意见.
  • 图  1  3D打印市场的行业应用份额

    Fig.  1  The industry application shares of 3D printing market

    图  2  3D打印过程控制系统分类

    Fig.  2  The classification of 3D printing process control system

    图  3  熔融沉积成型控制系统

    Fig.  3  FDM control system

    图  4  表 3中的路径图案

    Fig.  4  Path patterns in Table 3

    图  5  DSP-2 RCP方框图

    Fig.  5  DSP-2 RCP block scheme

    图  6  光聚合成型控制系统

    Fig.  6  SLA forming control system

    图  7  F-Theta透镜聚焦方式

    Fig.  7  F-Theta lens focusing method

    图  8  瀑布式光敏树脂涂层装置

    Fig.  8  Photosensitive resin recoating device of waterfall type

    图  9  树脂铺洒速度过快形成后跟现象

    Fig.  9  Resin spread fast forming the heel phenomenon

    图  10  立体光固化技术成型流程图

    Fig.  10  Stereo lithography appearance molding chart

    图  11  激光粉末成型技术控制系统

    Fig.  11  Selective laser sintering forming control system

    图  12  三缸铺粉循环系统

    Fig.  12  Three cylinders assist powder recycle system

    图  13  NIR图像在预热阶段低温区间

    Fig.  13  Low temperature range of NIR images at pre-heating phases

    图  14  NIR图像在预热阶段中温区间

    Fig.  14  Medium temperature range of NIR images at pre-heating phases

    表  1  3D打印技术的分类

    Table  1  The classification of 3D printing technology

    成型方式(材料) 成型方式名称 3D打印成型技术
    熔挤压(热塑性塑料) 熔融沉积成型技术 FDM熔融沉积成型技术
    层压(纸、金属膜、塑料薄膜) 分层直接成型技术 LOM分层实体制造技术
    粉末粘接(石膏、陶瓷粉末) 粉末粘接成型技术 3DP三维打印粘接成型技术
    光聚合(液态光敏树脂) 光聚合成型技术 SLA立体光固化技术,DLP数字光处理技术PloyJet多头喷射技术
    粉末烧结/熔融(金属、合金、热塑性、陶瓷等粉末) 激光粉末成型技术 SLS选择性激光烧结技术,DMLS直接金属激光烧结技术SLM选择性激光熔化成型技术,EBM电子束熔炼技术
    下载: 导出CSV

    表  2  参数V, N, ΔP1和喷嘴孔直径d0稳定喷射关系

    Table  2  The stable jetting relations of the parameters V, N, ΔP1 and diameter d0 of the nozzle orifice

    实例 流速V (mm/s) 功率N (kW) 压力ΔP1 (mbar) 直径知d0 (mm)
    1 30 2.13 170 217
    2 34 2.13 180 225
    3 28 2.07 180 194
    4 28 2.07 190 193
    5 32 1.99 300 181
    6 26 1.96 320 169
    7 26 1.96 360 149
    8 30 1.96 290 178
    下载: 导出CSV

    表  3  已存在的混合路径算法和所提出算法的路径比较

    Table  3  Comparison of the proposed method with the existing hybrid method

    混合路径算法 所提出算法
    路径图案 步数 路径元素 路径图案 步数 路径元素
    图 4图案1 6 120 图 4图案2 1 59
    图 4图案3 9 298 图 4图案4 1 108
    下载: 导出CSV

    表  4  振镜校正实验数据

    Table  4  Vibrating mirror calibration experiment data

    试验次数 1 2 3 4 5 6 7
    第一次X 149.8 0 149.7 149.8 0 149.6 150.3
    第一次Y 149.7 150 149.8 0 0 0 150.2
    第二次X 150 0 150.2 150.1 0 150.2 149.7
    第二次Y 150.2 149.9 150.1 0 0 0 149.8
    下载: 导出CSV
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  • 收稿日期:  2015-10-15
  • 录用日期:  2016-03-02
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