Exploring Stationarity From the Frequency-domain Perspective: Frequency Stationary Subspace Analysis and Its Application to BFIP Monitoring
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摘要: 非平稳信号的平稳分量提取是信号处理与过程监测的核心问题. 现有平稳子空间分析方法局限于时域二阶平稳性, 难以刻画频域非平稳特征. 为此, 提出频域平稳子空间分析方法(FreqSSA). 该方法以功率谱密度时不变性定义频域平稳性, 揭示时域与频域平稳性的等价及包含关系; 进而构建谱幅度、相位与结构三类频域非平稳统计矩阵, 建立时频联合非平稳统计框架, 并以最小化非对角元素平方和为目标函数实现子空间分离; 最后采用联合对角化策略, 实现正交解混矩阵的高效迭代优化. 真实高炉炼铁数据的实验结果表明, FreqSSA在平稳分量提取精度与过程监测性能上均优于现有主流方法.Abstract: Stationary component extraction from nonstationary signals is a fundamental problem in signal processing and process monitoring. Existing stationary subspace analysis methods are limited to time-domain second-order stationarity and have difficulty characterizing frequency-domain nonstationary characteristics. To address this issue, this paper proposes a frequency-domain stationary subspace analysis method (FreqSSA). The proposed method defines frequency-domain stationarity based on the time-invariance of the power spectral density, and reveals the equivalence and inclusion relations between time-domain and frequency-domain stationarity; Furthermore, three types of frequency-domain nonstationary statistical matrices, namely spectral amplitude, phase, and structural matrices, are constructed to establish a joint time-frequency nonstationary statistical framework. Subspace separation is then achieved by minimizing the sum of squared off-diagonal elements as the objective function; Finally, a joint diagonalization strategy is employed to efficiently iteratively optimize the orthogonal demixing matrix. Experimental results on real-world blast furnace ironmaking data demonstrate that FreqSSA outperforms existing state-of-the-art methods in both stationary component extraction accuracy and process monitoring performance.
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表 1 高炉炼铁过程监测变量说明
Table 1 Description of monitored variables in blast furnace ironmaking process
编号 描述 单位 传感器类型 物理意义 $ {\cal{V}}_1 $ 冷风流量 $ 10^4 \;\text{m}^3/\text{s} $ 孔板流量计 反映鼓风系统送入高炉的冷风总量, 直接影响炉内燃烧强度与温度分布 $ {\cal{V}}_2 $ 冷风压力 MPa 压阻式压力变送器 表征鼓风系统克服炉内阻力所需的送风压力, 与炉况透气性密切相关 $ {\cal{V}}_3 $ 总压降 kPa 差压变送器 反映气体从高炉下部上升至上部过程中的总体阻力损失, 直接关联炉内料柱透气性 $ {\cal{V}}_4 $ 热风压力 MPa 压阻式压力变送器 表征经热风炉预热后的送风压力, 是衡量热风系统工作状态的核心指标 $ {\cal{V}}_5 $ 实际风速 m/s 皮托管风速仪 反映风口处鼓风射流对炉缸内物料的搅拌强度, 影响炉缸活跃程度 $ {\cal{V}}_6 $ 透气性指数 — 计算量 综合反映炉内料柱允许气体通过的难易程度, 定义为冷风流量与总压降之比 $ {\cal{V}}_7 $ 阻力指数 — 计算量 表征气体通过料柱时单位流量所遇到的阻力, 定义为总压降与冷风流量平方之比 注: 所有变量的采样间隔均为60 s. 表 2 各数据集描述
Table 2 Description of each dataset
数据集 样本数 时长 时间段 模型训练集$ T_1 $ 7000 4.86 d 1月3日00:00 $ \sim $ 1月7日20:40 正常测试集$ N_1 $ 1000 16.67 h 1月15日08:00 $ \sim $ 1月16日00:40 故障测试集$ F_1 $ 680 11.33 h 1月25日14:00 $ \sim $ 1月26日01:20 故障测试集$ F_2 $ 550 9.17 h 2月10日09:00 $ \sim $ 2月10日18:10 故障测试集$ F_3 $ 470 7.83 h 3月5日13:00 $ \sim $ 3月5日20:50 表 3 测试数据集(N1、F1 ~ F3)的误报率和漏报率监测性能表现
Table 3 Monitoring performance of the false alarm rate and missed detection rate for the test data sets (N1, F1 ~ F3)
方法 指标 N1‡ F1 F2 F3 ‡ ICA 误报率 7.60% — — — 漏报率 — 36.61% 14.89% 61.25% SSA 误报率 2.50% — — — 漏报率 — 21.12% 7.08% 30.74% SWNMF 误报率 5.10% — — — 漏报率 — 34.64% 25.74% 51.30% SSAE-ISFA 误报率 4.70% — — — 漏报率 — 66.57% 25.28% 68.86% AD-TFM-AT 误报率 4.40% — — — 漏报率 — 40.33% 20.28% 70.29% FreqSSA 误报率 0% — — — 漏报率 — 16.87% 5.40% 22.00% 注: 对于正常测试集N1, 仅评估误报率指标, 该值越低表示性能越好; 对 于故障验证数据集F1 ~ F3, 仅评估漏报率指标, 该值越低表示性能越 好. ‡ 表示各数据集中的正常样本与故障样本均由现场专家验证. “—” 表示对应指标无需计算. 表 4 各FreqSSA变体的消融实验表现
Table 4 Ablation experiment performance of each FreqSSA variant
方法 指标 N1 F1 F2 F3 FreqSSA-A 误报率 1.60% —† — — 漏报率 — 20.50% 8.54% 28.74% FreqSSA-AF 误报率 0.70% — — — 漏报率 — 18.46% 7.57% 24.83% FreqSSA-AS 误报率 0.40% — — — 漏报率 — 17.05% 6.83% 22.81% FreqSSA-GD 误报率 0.20% — — — 漏报率 — 17.77% 6.60% 22.53% FreqSSA 误报率 0% — — — 漏报率 — 16.87% 5.40% 22.00% 表 5 模型参数取值
Table 5 Model parameter values
参数 取值范围 最优值 窗长$ L $ (64, 96, 128, 160) 128 滑动步长$ S $ (32, 48, 64, 80) 64 FFT点数$ F $ (128, 192, 256, 320) 256 SC维度$ k $ (1, 2, 3, 4) 2 表 6 所提出方法在测试数据集中的参数敏感性表现
Table 6 Parameter sensitivity performance of the proposed method in the test dataset
参数 取值 N1|误报率 F1|漏报率 F2|漏报率 F3|漏报率 窗长 64 0.30% 18.27% 6.94% 23.12% 96 0.15% 17.33% 6.28% 22.33% 128 0% 16.87% 5.40% 22.00% 160 0.20% 17.52% 6.32% 22.56% 滑动步长 32 0.15% 16.92% 6.43% 21.57% 48 0.15% 17.33% 6.13% 22.00% 64 0% 16.87% 5.40% 22.00% 80 0.20% 17.00% 5.93% 21.75% FFT点数 128 0.15% 17.44% 6.13% 22.48% 192 0.05% 17.12% 5.93% 21.88% 256 0% 16.87% 5.40% 22.00% 320 0.10% 16.87% 5.85% 21.68% SC维度 1 0% 26.64% 24.92% 39.25% 2 0% 16.87% 5.40% 22.00% 3 3.20% 14.93% 4.64% 20.65% 4 8.60% 12.59% 3.92% 19.80% -
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