复杂生产过程计划调度级联模型在选矿MES中的应用研究

黄肖玲; 柴天佑

doi:10.3724/SP.J.1004.2011.01130

复杂生产过程计划调度级联模型在选矿MES中的应用研究

doi: 10.3724/SP.J.1004.2011.01130

黄肖玲^1, ,,
柴天佑²

1.
大连海事大学交通运输管理学院大连 116026;
2.
东北大学流程工业综合自动化国家重点实验室沈阳 110004

详细信息

通讯作者:
黄肖玲博士,大连海事大学交通运输管理学院教授.主要研究方向为流程工业制造执行系统、生产计划与调度、物流工程与管理、智能优化方法.E-mail: huangxiaoling@mail.dlmu.edu.cn

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出版历程
- 收稿日期: 2010-03-04
- 修回日期: 2011-04-08
- 刊出日期: 2011-09-20

Application of Planning and Scheduling Cascade Model of Complex System Processing to Mineral Processing MES System

HUANG Xiao-Ling^{1
, ,},
CHAI Tian-You²

1.
Collage of Transportation and Management, Dalian Maritime University, Dalian 116026;
2.
State Key Laboratory of Synthetical Automation for Process Industries, Northeastern University, Shenyang 110004

摘要

摘要: 针对大型选矿生产线运行和管理特点,分析了选矿企业生产成本、原矿处理量、精矿品位、金属回收率等综合生产指标在计划层、执行层和控制层间的交互关系;说明了选矿企业计划调度主要特征是将综合指标逐层分解优化为日生产线指标的思想;建立了在保证产品质量合格前提下总成本最小为目标和在保证合理精矿品位的前提下,以减小精矿库存、最大限度地满足设备生产能力为目标的计划与调度两阶段级联优化模型;提出了决策选矿生产线日原矿处理量和精矿品位与尾矿品位等生产指标的生产计划调度优化方法,并应用于某选矿企业制造执行系统(Manufacturing execution system, MES),取得显著应用成效.
- 制造执行系统 /
- 选矿过程 /
- 计划与调度 /
- 综合生产指标
Abstract: For the production line operation and management of mineral processing, the interactions of comprehensive indices, such as mineral processing cost, raw ores quantity, concentrate grade, metal recovery and so on, were analyzed at planning, execution, and control layers, We also illustrated the main feature of planning and scheduling in mineral processing enterprises, which is to decompose and optimize the comprehensive production into the production indices of a day. A two-stage hierarchical model of planning and scheduling was established, which can minimize the overall cost for ensuring products quality and maximally utilize equipment capacity for ensuring rational concentrate grade, decrease the concentrate inventory. The approach of planning and scheduling, which makes decision on day production indexes of raw ores quantity, concentrate grade and tailing grade, was proposed in this paper. It has been applied to a manufacturing execution system (MES) of a mineral processing enterprise, and satisfactory results have been achieved.
- Manufacturing execution system (MES) /
- mineral processing /
- planning and scheduling /
- comprehensive production indexes

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参考文献(1)

[1]

Nakamura M. Effect and develop of MES. Chemistry Equipment, 2000, 42(1): 93-101[2] Kumagai Y. Framework of MES. Chemistry Equipment, 1999, 41(1): 62-65[3] Nagalingam S V, Lin G C I. Latest developments in CIM. Robotics and Computer Integrated Manufacturing, 1999, 15 (6): 423-430[4] Chai Tian-You, Jin Yi-Hui, Ren De-Xiang, Shao Hui-He, Qian Ji-Xin, Li Ping, Gui Wei-Hua, Zheng Bing-Lin. Contemporary integrated manufacturing system based on three-layer structure in process industry. Control Engineering of China, 2002, 9 (3): 1-6(柴天佑,金以慧,任德祥,邵惠鹤,钱积新,李平,桂卫华,郑秉霖. 基于三层结构的流程工业现代集成制造系统. 控制工程, 2002, 9(3): 1-6)[5] Chai Tian-You, Zheng Bing-Lin, Hu Yi, Huang Xiao-Ling. Current research situation and development of manufacturing execution systems. Control Engineering of China, 2005, 11(12): 1-6(柴天佑,郑秉霖,胡毅,黄肖玲. 制造执行系统的研究现状和发展趋势. 控制工程, 2005, 11(12): 1-6)[6] Huang Xiao-Ling, Chu Yan-Gang, Li Hui-Ying, Chai Tian-You. Study and application of ore concentration manufacturing execution system. Computer Integrated Manufacturing Systems, 2004, 10 (9): 1079-1083 (黄肖玲,初延刚,李慧莹,柴天佑.选矿制造执行系统的研究与应用. 计算机集成制造系统, 2004, 10 (9): 1079-1083)[7] Huang Xiao-Ling, Chai Tian-You. Particle swarm optimizat ion for raw material purchasing plan in large scale ore dressing plant. Acta Automatica Sinica, 2009, 35(5): 632-636(黄肖玲,柴天佑.粒子群优化算法在大型选矿企业原料采购计划中的应用. 自动化学报, 2009, 35(5): 632-636)[8] Chai Tian-You. Challenges of optimal control for plant-wide production processes in terms of control and optimization theories. Acta Automatica Sinica, 2009, 35 (6): 641-649(柴天佑.生产制造全流程优化控制对控制与优化理论方法的挑战. 自动化学报, 2009, 35 (6): 641-649)[9] Huang X L, Xue J S, Dong L J. The modeling and application of ore dressing cost predication based on neural network. Lecture Notes in Computer Science. Berlin: Springer-Verlag. 2005. 939-946[10] Huang Xiao-Ling, Ding Jin-Liang, Chai Tian-You. Study of scheduling based on production indices optimization for mineral processing. Journal of Systems Engineering, 2006, 21(2): 136-142 (黄肖玲,丁进良,柴天佑.面向生产指标优化的选矿过程调度研究. 系统工程学报, 2006, 21(2): 136-142)

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复杂生产过程计划调度级联模型在选矿MES中的应用研究

doi: 10.3724/SP.J.1004.2011.01130

通讯作者:
黄肖玲博士,大连海事大学交通运输管理学院教授.主要研究方向为流程工业制造执行系统、生产计划与调度、物流工程与管理、智能优化方法.E-mail: huangxiaoling@mail.dlmu.edu.cn

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Application of Planning and Scheduling Cascade Model of Complex System Processing to Mineral Processing MES System

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留言板

复杂生产过程计划调度级联模型在选矿MES中的应用研究

doi: 10.3724/SP.J.1004.2011.01130

通讯作者: 黄肖玲 博士,大连海事大学交通运输管理学院教授.主要研究方向为流程工业制造执行系统、生产计划与调度、物流工程与管理、智能优化方法.E-mail: huangxiaoling@mail.dlmu.edu.cn

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出版历程

Application of Planning and Scheduling Cascade Model of Complex System Processing to Mineral Processing MES System

计量

出版历程

目录

通讯作者:
黄肖玲博士,大连海事大学交通运输管理学院教授.主要研究方向为流程工业制造执行系统、生产计划与调度、物流工程与管理、智能优化方法.E-mail: huangxiaoling@mail.dlmu.edu.cn