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基于深层卷积随机配置网络的电熔镁炉工况识别方法研究

李帷韬 童倩倩 王殿辉 吴高昌

李帷韬, 童倩倩, 王殿辉, 吴高昌. 基于深层卷积随机配置网络的电熔镁炉工况识别方法研究. 自动化学报, 2024, 50(3): 527−543 doi: 10.16383/j.aas.c230272
引用本文: 李帷韬, 童倩倩, 王殿辉, 吴高昌. 基于深层卷积随机配置网络的电熔镁炉工况识别方法研究. 自动化学报, 2024, 50(3): 527−543 doi: 10.16383/j.aas.c230272
Li Wei-Tao, Tong Qian-Qian, Wang Dian-Hui, Wu Gao-Chang. Research on fused magnesium furnace working condition recognition method based on deep convolutional stochastic configuration networks. Acta Automatica Sinica, 2024, 50(3): 527−543 doi: 10.16383/j.aas.c230272
Citation: Li Wei-Tao, Tong Qian-Qian, Wang Dian-Hui, Wu Gao-Chang. Research on fused magnesium furnace working condition recognition method based on deep convolutional stochastic configuration networks. Acta Automatica Sinica, 2024, 50(3): 527−543 doi: 10.16383/j.aas.c230272

基于深层卷积随机配置网络的电熔镁炉工况识别方法研究

doi: 10.16383/j.aas.c230272
基金项目: 国家重点研发计划(2018AAA0100304), 国家自然科学基金(62173120, 62103092), 安徽省自然科学基金(2108085UD11), 111引智项目(BP0719039)资助
详细信息
    作者简介:

    李帷韬:合肥工业大学电气与自动化工程学院副教授. 主要研究方向为深度学习, 图像处理和智能认知. E-mail: wtli@hfut.edu.cn

    童倩倩:合肥工业大学电气与自动化工程学院硕士研究生. 主要研究方向为智能认知. E-mail: 2021110400@mail.hfut.edu.cn

    王殿辉:中国矿业大学人工智能研究院教授. 主要研究方向为工业大数据建模与分析, 随机配置学习理论及工业应用. 本文通信作者. E-mail: dh.wang@deepscn.com

    吴高昌:东北大学流程工业综合自动化国家重点实验室副教授. 主要研究方向为智能计算成像, 深度学习和异常工况智能感知与预测. E-mail: wugc@mail.neu.edu.cn

Research on Fused Magnesium Furnace Working Condition Recognition Method Based on Deep Convolutional Stochastic Configuration Networks

Funds: Supported by National Key Research and Development Program of China (2018AAA0100304), National Natural Science Foundation of China (62173120, 62103092), Anhui Provincial Natural Science Foundation (2108085UD11), and 111 Project (BP0719039)
More Information
    Author Bio:

    LI Wei-Tao Associate professor at the School of Electrical Engineering and Automation, Hefei University of Technology. His research interest covers deep learning, image processing, and intelligent cognition

    TONG Qian-Qian Master student at the School of Electrical Engineering and Automation, Hefei University of Technology. Her main research interest is intelligent cognition

    WANG Dian-Hui Professor at the Institute of Artificial Intelligence, China University of Mining and Technology. His research interest covers industrial big data modeling and analysis, stochastic configuration learning theory and industrial applications. Corresponding author of this paper

    WU Gao-Chang Associate professor at the State Key Laboratory of Synthetical Automation for Process Industries, Northeastern University. His research interest covers intelligent computational imaging, deep learning, and intelligent sensing and prediction of abnormal working conditions

  • 摘要: 为解决电熔镁炉工况识别模型泛化能力和可解释性弱的缺陷, 提出一种基于深层卷积随机配置网络(Deep convolutional stochastic configuration networks, DCSCN)的可解释性电熔镁炉异常工况识别方法. 首先, 基于监督学习机制生成具有物理含义的高斯差分卷积核, 采用增量式方法构建深层卷积神经网络(Deep convolutional neural network, DCNN), 确保识别误差逐级收敛, 避免反向传播算法迭代寻优卷积核参数的过程. 定义通道特征图独立系数获取电熔镁炉特征类激活映射图的可视化结果, 定义可解释性可信度评测指标, 自适应调节深层卷积随机配置网络层级, 对不可信样本进行再认知以获取最优工况识别结果. 实验结果表明, 所提方法较其他方法具有更优的识别精度和可解释性.
  • 图  1  基于深层卷积随机配置网络的可解释电熔镁炉工况识别模型结构图

    Fig.  1  Structure of interpretable fused magnesium furnace working condition recognition model based on deep convolutional stochastic configuration networks

    图  2  深层卷积随机配置网络结构图

    Fig.  2  Deep convolutional stochastic configuration networks structure diagram

    图  3  基于特征图独立性得分的类激活映射示意图

    Fig.  3  Schematic diagram of the class activation mapping based on feature map independence scores

    图  4  正常工况图像数据增强后的结果

    Fig.  4  Results of normal conditions image data enhancement

    图  5  欠烧工况图像数据增强后的结果

    Fig.  5  Results after image data enhancement for underburning conditions

    图  6  过热工况图像数据增强后的结果

    Fig.  6  Results after image data enhancement for superheated operating conditions

    图  7  异常排气工况图像数据增强后的结果

    Fig.  7  Results after image data enhancement for abnormal exhaust conditions

    图  8  不同卷积核大小条件下的识别精度曲线

    Fig.  8  Recognition accuracy curves under different convolutional kernel sizes

    图  9  强化学习训练过程的平均奖励曲线

    Fig.  9  Average reward curves for training process of reinforcement learning methods

    图  10  不同卷积层类激活映射图

    Fig.  10  Different convolutional layer class activation mapping maps

    图  11  本文方法与基于强化学习的类激活映射图对比

    Fig.  11  Comparison of the method proposed in this paper with the class activation mapping maps based on reinforcement learning

    图  12  本文方法与基于强化学习的可信识别样本比例变化曲线

    Fig.  12  The proportion change curves of trusted recognition samples based on reinforcement learning and the method proposed in this paper

    图  13  不同网络模型的训练样本识别精度曲线

    Fig.  13  Recognition accuracy curves of training samples for different network models

    表  1  基于强化学习的漏诊率、误诊率和精度对比 (%)

    Table  1  Comparison of missed diagnosis rate, misdiagnosis rate and accuracy based on reinforcement learning (%)

    模型训练集测试集
    漏诊率误诊率精度漏诊率误诊率精度
    单层本文方法7.61 ± 0.1899.15 ± 0.33183.24 ± 0.1959.95 ± 0.216 10.30 ± 0.231 79.75 ± 0.108
    强化学习9.08 ± 0.08210.14 ± 0.35480.76 ± 0.22810.51 ± 0.172 12.81 ± 0.390 76.68 ± 0.305
    三层本文方法5.31 ± 0.2391.96 ± 0.16592.73 ± 0.1665.24 ± 0.2452.45 ± 0.20392.31 ± 0.283
    强化学习7.36 ± 0.3612.58 ± 0.31390.06 ± 0.3136.57 ± 0.361 3.61 ± 0.31389.82 ± 0.329
    下载: 导出CSV

    表  2  消融实验结果 (%)

    Table  2  Results of ablation experiments (%)

    模型训练集测试集
    漏诊率误诊率精度漏诊率误诊率精度
    本文方法5.31 ± 0.2391.96 ± 0.16592.73 ± 0.1665.24 ± 0.2452.45 ± 0.20392.31 ± 0.283
    未加入可解释性模块5.57 ± 0.2322.51 ± 0.22391.92 ± 0.2787.29 ± 0.1731.59 ± 0.18191.12 ± 0.347
    未加入高斯卷积核4.29 ± 0.2744.51 ± 0.39191.20 ± 0.2643.45 ± 0.2552.50 ± 0.32990.54 ± 0.231
    未加入可解释性模块以及高斯卷积核6.02 ± 0.1834.25 ± 0.23189.73 ± 0.3254.13 ± 0.2426.73 ± 0.22889.14 ± 0.179
    下载: 导出CSV

    表  3  不同高斯噪声的实验结果 (%)

    Table  3  Experimental results with different Gaussian noises (%)

    模型训练集测试集
    漏诊率误诊率精度漏诊率误诊率精度
    本文方法($\eta=0.3$)5.31 ± 0.2391.96 ± 0.16592.73 ± 0.1665.24 ± 0.2452.45 ± 0.20392.31 ± 0.283
    $\eta=0.6$模型6.92 ± 0.2322.21 ± 0.22390.87 ± 0.2067.19 ± 0.1732.52 ± 0.18190.29 ± 0.347
    $\eta=0.9$模型8.31 ± 0.4232.29 ± 0.24889.40 ± 0.2977.45 ± 0.3827.01 ± 0.27485.54 ± 0.288
    下载: 导出CSV

    表  4  不同模型的测试样本漏诊率、误诊率和精度对比 (%)

    Table  4  Comparison of missed diagnosis rate, misdiagnosis rate and accuracy of test samples with different models (%)

    模型漏诊率误诊率精度
    SCN14.21 ± 0.22814.21 ± 0.22876.14 ± 0.215
    块增量BSC12.58 ± 0.28510.57 ± 0.15376.85 ± 0.233
    2DSCN6.49 ± 0.26315.52 ± 0.30377.99 ± 0.353
    DeepSCN9.04 ± 0.2857.32 ± 0.07583.64 ± 0.209
    CNN6.82 ± 0.3765.46 ± 0.16787.72 ± 0.231
    贝叶斯网络[6]5.36 ± 0.2684.72 ± 0.252 89.92 ± 0.256
    CNN+LSTM[8]6.91 ± 0.2013.52 ± 0.18489.57 ± 0.337
    本文方法5.24 ± 0.2452.45 ± 0.20392.31 ± 0.283
    下载: 导出CSV

    表  5  不同识别模型的综合性能对比

    Table  5  Comprehensive performance comparison of different recognition models

    模型参数量(MB)训练时间(s)测试时间(s)
    SCN500.03810278.8340.011
    块增量BSC500.0388341.0940.011
    2DSCN1000.03812352.7710.013
    DeepSCN127.89915411.0810.013
    CNN0.66420714.3220.014
    贝叶斯网络[6]0.04626.2580.022
    CNN+LSTM[8]4.12720159.6420.015
    本文方法12.85418218.0210.014
    下载: 导出CSV

    表  6  太阳能电池板数据集实验结果对比 (%)

    Table  6  Comparison of experimental results for solar panel dataset (%)

    模型漏诊率误诊率精度
    单层本文方法7.31$\pm$0.1877.86$\pm$0.25984.83$\pm$0.245
    未加入可解释性模块9.87$\pm$0.2526.94$\pm$0.24383.19$\pm$0.279
    三层本文方法3.45$\pm$0.2133.51$\pm$0.16993.04$\pm$0.323
    未加入可解释性模块4.13$\pm$0.1924.22$\pm$0.25791.65$\pm$0.236
    下载: 导出CSV
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  • 收稿日期:  2023-05-10
  • 录用日期:  2023-09-26
  • 网络出版日期:  2024-02-27
  • 刊出日期:  2024-03-29

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