多模态动态核主成分分析的气液两相流状态监测

董峰; 李昭; 李凌涵; 张淑美

doi:10.16383/j.aas.c210690

多模态动态核主成分分析的气液两相流状态监测

doi: 10.16383/j.aas.c210690

董峰^1,,
李昭^1,,
李凌涵^1,,
张淑美^1,

1.
天津大学电气自动化与信息工程学院天津市过程检测与控制重点实验室天津 300072

基金项目: 国家自然科学基金(51976137, 61903272), 天津市自然科学基金(19JCZDJC38900, 20JCQNJC01670)资助

详细信息

作者简介:
董峰：天津大学电气自动化与信息工程学院教授.主要研究方向为过程参数检测与控制系统, 多相流测试技术, 过程层析成像技术. E-mail: fdong@tju.edu.cn

李昭：天津大学电气自动化与信息工程学院硕士研究生. 主要研究方向为多相流测试技术, 流动过程建模与状态监测. E-mail: lizhao_@tju.edu.cn

李凌涵：天津大学电气自动化与信息工程学院硕士研究生. 主要研究方向为多相流测试技术, 流动状态分析与特征提取. E-mail: lilinghan@tju.edu.cn

张淑美：天津大学电气自动化与信息工程学院副教授. 主要研究方向为复杂工业过程建模, 状态监测与故障诊断. 本文通信作者. E-mail: shumeizhang@tju.edu.cn

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出版历程
- 收稿日期: 2021-07-20
- 网络出版日期: 2021-11-28
- 刊出日期: 2022-03-25

Flow State Monitoring of Gas-liquid Two-phase Flow Using Multiple Dynamic Kernel Principle Component Analysis

1.
Tianjin Key Laboratory of Process Measurement and Control, School of Electrical and Information Engineering, Tianjin University, Tianjin 300072

Funds: Supported by National Natural Science Foundation of China (51976137, 61903272) and Tianjin Natural Science Foundation (19JCZDJC38900, 20JCQNJC01670)

More Information

Author Bio:
DONG Feng　Professor at the School of Electrical and Information Engineering, Tianjin University. His research interest covers process parameter detection and control system, multiphase flow measurement, and industrial process tomography

LI Zhao　Master student at the School of Electrical and Information Engineering, Tianjin University. Her research interest covers multiphase flow measurement, flow process modeling, and state monitoring

LI Ling-Han　Master student at the School of Electrical and Information Engineering, Tianjin University. His research interest covers multiphase flow measurement, flow state analysis, and characteristic extraction

ZHANG Shu-Mei　Associate professor at the School of Electrical and Information Engineering, Tianjin University. Her research interest covers complex industrial process modeling, status monitoring, and fault diagnosis. Corresponding author of the paper

摘要

摘要: 气液两相流流动过程作为一种非平稳过程, 其状态的变化具有时变性、非线性、随机性等复杂流动过程的特点, 其流动状态的实时监测对掌握其流动过程的产生、发展及转化, 保障实际生产的安全稳定运行具有重要意义. 特别是流动状态的过渡过程反映了流动状态的发展及演化, 其流动结构非常复杂. 针对气液两相流的3种典型流动状态及过渡转化过程, 在多传感器获取流动状态测试数据的基础上, 提出一种多模态动态核主成分分析方法. 通过采用动态自相关、互相关方法提取流动过程测试数据中的动态特性, 采用核方法提取非线性特性, 结合主成分分析建立不同典型流动状态的监测模型; 利用模型对不同典型流动状态进行判别, 并进一步实现流动过渡状态的监测. 通过对气液两相流实验装置中不同流动状态实验测试数据进行处理, 验证了所提出方法对典型流动状态判别的准确性及对过渡状态监测的有效性.
- 气液两相流 /
- 状态监测 /
- 多模态 /
- 多传感器 /
- 动态核主成分分析
Abstract: As a non-stationary process, the gas-liquid two-phase flow has characteristics such as time-variation, nonlinearity and randomness in complex flow processes. Online state monitoring of gas-liquid two-phase flow is not only beneficial to master the generation, development and transformation of flow process but also helpful for the safe and stable operation of actual production. Particularly, the transition process reflects the development and evolution of flow states and its flow structure is highly complex. On the basis of test data obtained by multiple sensors, a method based on multiple dynamic kernel principal component analysis is proposed for monitoring three typical flow states and transitions. The method extracts the dynamic characteristics of the test data obtained in the flow process by dynamic self-correlation and cross-correlation methods, and captures the nonlinear characteristics by kernel-based method, respectively. Combined with principal component analysis, multiple monitoring models of three typical flow states are established, which are utilized to identify different typical flow states and realize transitions monitoring further. The accuracy of identifying typical flow states and efficacy of monitoring transitions in the proposed method are demonstrated by processing the measured data of the horizontal flow loop of gas-liquid two-phase flow experimental facility.
- Gas-liquid two-phase flow /
- state monitoring /
- multiple models /
- multiple sensors /
- dynamic kernel principal component analysis

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图 1 气液两相流MDKPCA建模与监测原理图

Fig. 1 MDKPCA modeling and monitoring schematic diagram of gas-liquid two-phase flow

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图 2 气液两相流水平环管实验装置

Fig. 2 Experimental apparatus of horizontal loop for gas-liquid two-phase flow

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图 3 测试管段多传感器结构

Fig. 3 Structure of multiple sensors in test section

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图 4 气液两相流实验点分布

Fig. 4 Distribution of experimental points for gas-liquid two-phase flow

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图 5 3种典型流动状态

Fig. 5 Three typical flow states

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图 6 MPCA监测模型典型状态判别

Fig. 6 MPCA-based state identification for typical states

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图 7 MDPCA监测模型典型状态判别

Fig. 7 MDPCA-based state identification for typical states

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图 8 MDKPCA监测模型典型状态判别

Fig. 8 MDKPCA-based state identification for typical states

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图 9 泡状流过渡到弹状流的过程状态

Fig. 9 Transition from bubble flow to slug flow

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图 10 MPCA监测模型过渡状态监测

Fig. 10 MPCA-based monitoring for transitions

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图 11 MDPCA监测模型过渡状态监测

Fig. 11 MDPCA-based monitoring for transitions

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图 12 MDKPCA监测模型过渡状态监测

Fig. 12 MDKPCA-based monitoring for transitions

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表 1 气液两相流测量多传感器

Table 1 Multiple sensors for gas-liquid two-phase flow measurement

传感器	流体特性	过程参数
截面阵列式电阻	电导率	介质分布
连续波超声多普勒	密度	流速
电导环	电导率	相含率
电容	介电常数	相含率
压力计	压力	管道内压力

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表 2 观测流动状态下3种方法所建立监测模型判别结果(%)

Table 2 Identification results of monitoring models in three methods under observation of flow states (%)

观测流动状态	MPCA			$\beta $	MDPCA			$\beta $	MDKPCA			$\beta $
	模型符合度				模型符合度				模型符合度
	泡状流	塞状流	弹状流		泡状流	塞状流	弹状流		泡状流	塞状流	弹状流
泡状流	99.90	99.30	99.90	0	100	100	76.93	0	100	2.78	31.72	68.28
塞状流	45.20	99.80	83.80	16.20	3.09	100	21.32	78.48	3.71	99.07	20.08	78.78
弹状流	9.60	0	99.20	89.60	0	1.24	100	98.76	0	0	100	100

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