面向快速响应的赛汝生产系统构建模型与方法

湛荣鑫; 李冬妮; 马涛; 李俊杰; 吴延昭; 殷勇

doi:10.16383/j.aas.c190731

面向快速响应的赛汝生产系统构建模型与方法

doi: 10.16383/j.aas.c190731

湛荣鑫^1,,
李冬妮^1,,
马涛^2,,
李俊杰^2,,
吴延昭^2,,
殷勇^3,

1.
北京理工大学计算机学院智能信息技术北京市重点实验室北京 100081 中国
2.
内蒙古第一机械集团有限公司包头 014000 中国
3.
同志社大学商学院京都 201101 日本

基金项目: 内蒙古自治区重大基础研究开放课题 (GZ2018KF001), 国家自然科学基金 (61763046) 资助

详细信息

作者简介:
湛荣鑫：北京理工大学计算机学院博士研究生. 主要研究方向为赛汝生产与智能优化. E-mail: bitzrx@163.com

李冬妮：北京理工大学计算机学院教授. 主要研究方向为智能优化与仿真计算, 智能制造及数字孪生. 本文通信作者. E-mail: ldn@bit.edu.cn

马涛：研究员级高级工程师, 特种车辆及其传动系统智能制造国家重点实验室副主任. 主要研究方向为数字化及智能制造应用基础技术.E-mail: matao@nmgyj.com

李俊杰：内蒙古第一机械集团有限公司研究员级高级工程师. 主要研究方向为车辆动力辅助系统和自动装填系统工艺技术.E-mail: 13337199371@163.com

吴延昭：内蒙古第一机械集团有限公司高级工程师. 主要研究方向为冲压自动化, 智能化生产.E-mail: wuyanzhaolishiqi@126.com

殷勇：日本同志社大学商学院教授. 主要研究方向为赛汝生产与工业4.0.E-mail: yyin@mail.doshisha.ac.jp

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出版历程
- 收稿日期: 2019-10-22
- 录用日期: 2020-04-06
- 网络出版日期: 2022-11-23
- 刊出日期: 2022-12-23

Configuration Model and Approach of a Seru Production System for Quick Response

ZHAN Rong-Xin^1
,,
LI Dong-Ni^1
,,
MA Tao^2
,,
LI Jun-Jie^2
,,
WU Yan-Zhao^2
,,
YIN Yong^3
,

1.
Beijing Laboratory of Intelligent Information Technology, School of Computer Science, Beijing Institute of Technology, Beijing 100081, China
2.
Inner Mongolia First Machinery Group Co., Ltd., Baotou 014000, China
3.
Graduate School of Business, Doshisha University, Kyoto 201101, Japan

Funds: Supported by Major Basic Research and Open Project of the Inner Mongolia Autonomous Region (GZ2018KF001) and National Natural Science Foundation of China (61763046)

More Information

Author Bio:
ZHAN Rong-Xin　Ph.D. candidate at the School of Computer Science, Beijing Institute of Technology. His research interest covers Seru production and intelligent optimization

LI Dong-Ni　Professor at the School of Computer Science, Beijing Institute of Technology. Her research interest covers intelligent optimization and simulation, smart factory and digital twin. Corresponding author of this paper

MA Tao　Senior engineer in research fellow level, and associate director of the State Key Laboratory of Smart Manufacturing for Special Vehicles and Transmission Systems. His research interest covers basic technology for digital and intelligent manufacturing applications

LI Jun-Jie　Senior engineer in research fellow level at Inner Mongolia First Machinery Group Co., Ltd.. His research interest covers vehicle power assist system and technology of automatic loading system

WU Yan-Zhao　Senior engineer at Inner Mongolia First Machinery Group Co., Ltd.. His research interest covers stamping automation and intelligent production

YIN Yong　Professor at the Graduate School of Business, Doshisha University, Japan. His research interest covers Seru production and Industry 4.0

摘要

摘要: 当前市场环境具有多品种、变批量、产品生命周期短的波动特点, 赛汝生产系统(Seru production system, SPS)是一种目前广泛应用于电子制造行业的新型生产方式, 其具有优良的重构性和响应能力, 适合于应对波动市场环境. 本文提出了一个两阶段的赛汝生产系统构建问题模型, 两个阶段分别是Seru构建和Seru调度, 并证明了这两个问题模型均是NP难的, 结合模型分析给出了相应的精确/近似算法. 实验结果表明, 在波动市场环境下按照本文模型与方法构建出的赛汝生产系统其工人利用率始终保持在较高水平, 系统具有较强的重构性能和响应能力.
- 赛汝生产系统 /
- 响应能力 /
- 重构性 /
- 波动市场
Abstract: Variable product types, fluctuating production volumes, and short product life cycles are the main characteristics of the current market environment. Seru production system, which has excellent reconfigurability and responsiveness, has been widely used in electronic manufacturing industry. A two-stage model of configuring a Seru production system is proposed in this paper. The complexity and property of the model is analyzed and related exact or approximation algorithms are given. The computational result shows that the configured Seru production systems have high level performance of utilization and reveal strong reconfigurability and responsiveness.
- Seru production system (SPS) /
- responsiveness /
- reconfigurability /
- volatile markets

HTML全文

图 1 订单1的潜在加工路径${E_1}$

Fig. 1 Potential processing paths ${E_1}$ for order 1

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图 2 为订单1和2所构建的4个Seru甘特图

Fig. 2 Gantt chart for 4 Serus

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图 3 Seru数目随产品类型级别变化趋势

Fig. 3 The number of Serus versus product types

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图 4 工人利用率随产品类型级别变化趋势

Fig. 4 The utilization of workers versus product types

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图 5 订单最大完工时间随产品类型级别变化趋势

Fig. 5 The makespan versus product types

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图 6 Seru数目随订单需求量变化趋势

Fig. 6 The number of Serus versus product volumes

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图 7 工人利用率随订单需求量变化趋势

Fig. 7 The utilization of workers versus product types

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图 8 工人利用率随市场波动变化趋势

Fig. 8 The utilization of workers versus cf levels

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表 1 波动市场的参数描述

Table 1 Parameters of volatile markets

参数	取值范围
产品类型级别 (k)	1, 3, 5, 7, 9
产品类型生成方式	$\sim {\rm{U} }[1,k]$
产品需求量均值 (μ)	10, 20, 30, 40, 50
产品需求量波动系数 (cf)	0. 1, 0. 3, 0. 5, 0. 7, 0. 9
产品需求量生成方式	~N[μ, (μ × cf)²]

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表 2 算例的其余参数描述

Table 2 Parameters of test problems

算例参数	取值范围
SPS工人数量	15
工人初始剩余工作时间	1500
工人在任一工序上的单位加工时间	$\sim {\rm{U}}[8,12]$, 向下取整
订单数量	$\sim {\rm{U}}[5,15]$, 向下取整
相邻到来订单的时间间隔	$\sim {\rm{E}} (1/30)$

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表 3 工人在不同工序上的单位加工时间

Table 3 Processing time of each worker on different operations

工人/工序	工序 1	工序 2	工序 3	工序 4	工序 5
工人 1	10	—	—	—	9
工人 2	8	10	—	—	—
工人 3	—	12	8	—	—
工人 4	—	—	9	9	—
工人 5	—	—	—	11	12

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表 4 订单信息

Table 4 The information of orders

订单	到来时间	产品类型 (所需工序标号集合)	需求量
订单 1	0	{1, 2}	15
订单 2	40	{3, 4, 5}	11

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表 5 为生产3个订单所构建的Seru展示

Table 5 Serus that are configured for orders

订单	订单1		订单2
Seru	Seru 1	Seru 2	Seru 3	Seru 4
工序 1	工人 2	工人 1	—	—
工序 2	工人 2	工人 3	—	—
工序 3	—	—	工人 3	工人 4
工序 4	—	—	工人 4	工人 4
工序 5	—	—	工人 5	工人 5
产品产出量	11	4	9	2
存在时长	198	58	125	48

下载: 导出CSV

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